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50+ Years
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Your Trusted Envelope Manufacturing Partner Since 1917
Founded in 1917, Double Envelope has grown to become the third-largest envelope manufacturer in the United States. With over 400 employee owners and four manufacturing plants in Virginia, Florida, Maryland, and Indiana, we produce more than 7 billion envelopes annually. Our commitment to process improvements and adaptability has positioned us as a trusted partner in the transactional and direct mail industries. We prioritize strategic partnerships, offering tailored solutions that enhance productivity and reduce costs for clients. Our expertise spans custom printed and specialty envelopes, designed to meet the evolving needs of financial institutions, healthcare providers, and direct mail campaigns.

Quality control is central to our operations, with performance metrics exceeding industry standards by 40%. Through continuous employee training and technological investment, we ensure precision in every product, from standard commercial envelopes to innovative Tyvek and two-way mailers. Our 24- to 48-hour proof processing accommodates urgent requests, while recyclable packaging reflects our environmental responsibility. By focusing on long-term relationships and problem-solving, we transcend traditional supplier roles to deliver measurable value. Today, our legacy of excellence continues as we serve clients nationwide with unmatched service and reliability.
Services
Custom Printed Envelopes Transactional Envelopes Direct Mail Envelopes Tyvek Envelopes Booklet Envelopes Window Envelopes Business Reply Mail Two-Way Mailers Photo Packaging Peel-N-Seal Label Envelopes
Details
  • Year established: 1917
Highlights and features
  • We have over 100 years of experience in envelope manufacturing.
  • We operate four manufacturing plants across the U.S.
  • We focus on strategic partnerships to provide tailored solutions.
  • Our quality control exceeds industry standards by 40%.
  • We offer 24/48-hour proof processing for rush orders.
Services
Custom Printed Envelopes
We design and produce custom printed envelopes tailored to client specifications, including size, construction, and paper substrates. Our solutions cater to both small orders and bulk production, ensuring high-quality printing and durability. Clients benefit from our ability to meet precise requirements while maintaining cost efficiency.
Transactional Envelopes
Our transactional envelopes prioritize security and privacy for critical communications in financial and healthcare sectors. Features include time-sensitive delivery, compliance with postal regulations, and inventory management programs. These envelopes ensure reliability for institutions like banks, insurers, and healthcare providers.
Direct Mail Envelopes
We provide direct mail solutions designed to maximize campaign effectiveness through eye-catching designs and adherence to postal standards. Our envelopes ensure timely delivery while maintaining aesthetic appeal, helping clients reach target audiences with measurable cost savings.
Tyvek Envelopes
Tyvek envelopes offer exceptional strength and tear resistance for high-stakes mailing needs. Available in custom sizes and styles, they protect contents during transit while supporting branding through high-quality printing options.
Two-Way Mailers
Two-way mailers integrate carrier, message, and reply functions into a single package. Designed for efficiency, they streamline mailing processes for clients, reducing costs and improving response rates in direct mail campaigns.
Questions
What types of envelopes do you offer?
We offer custom printed, transactional, direct mail, Tyvek, booklet, window, business reply, two-way mailers, and specialty envelopes for industries like finance and healthcare.
Which industries do you serve?
We specialize in financial services, healthcare providers, third-party mailers, and direct mail marketing sectors, providing tailored envelope solutions for each.
How do you ensure product quality?
Our quality control processes exceed industry standards by 40%, with monthly training, process improvement teams, and metrics tracking to guarantee client satisfaction.
Can you handle urgent orders?
Yes, we offer 24- to 48-hour proof processing and rush delivery options to meet tight deadlines without compromising quality.
Do you provide environmentally friendly options?
We offer recyclable flat-pack and pallet packaging solutions to support sustainable practices for our clients.
Reviews (2)
Eric Martin
Apr 13, 2018 Report
Excellent company! This is where all your envelopes are packaging envelopes come from. They still use some of the 1950 equipment! Incredible!
Deb Farnsworth
May 16, 2013 Report
Phone tree most annoying. no one ever picks up the phone. pathetic customer service. other than that? well no too bad.